Case studies  /   Amazon Supply Chain
Supply Chain Logistics Management

The Delays Were Not Amazon’s Fault. They Started in Their Own Warehouse in

The same shipment problem kept repeating every month. One warehouse audit stopped it permanently.
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Overview

The Background

A US-based health and wellness brand was shipping FBA replenishments every three to four weeks. The schedule was consistent. The demand was there. But after every shipment arrived at Amazon’s fulfillment centers, something went wrong. Non-compliance flags. Check-in delays ran two to three weeks over the standard window. Shipments arrived short, with nobody reconciling the difference. Stock gaps opened on active ASINs. Rankings dropped. PPC campaigns ran against listings with no inventory behind them. The brand assumed Amazon was the problem. The audit showed every issue was originating from their own warehouse prep process and repeating on every single shipment.

Key Challenges

Check-In Always Running Late

FBA check-in delays ran 2 to 3 weeks beyond the standard window, creating recurring stock gaps.

Compliance Flags on Every Shipment

Multiple shipments received compliance flags due to labeling, packaging, and prep errors.

Short Shipments, Zero Claims

Several shipments arrived short, with no process to reconcile discrepancies or file claims within Amazon’s 60-day window.

Same Errors Repeating Every Time

The same prep errors kept repeating because the root causes were never addressed.

Our Approach

01

FBA PREP AUDIT

Reviewed prep, labeling, and packaging against Amazon's FBA requirements.

02

SHIPMENT PROCESS

Corrected warehouse processes to meet FBA inbound requirements before dispatch.

03

DISCREPANCY RECONCILIATION

Compared shipped and received units, then claimed eligible shortages.

04

SHIPMENT MONITORING

Set up post-arrival checks to catch delays, discrepancies, and compliance issues early.

RESULTS

Measurable Outcomes

One warehouse fix. Every shipment improved from that point forward.

Delays Eliminated
Check-In Time

Reduced from 2 to 3 weeks over standard to within Amazon's normal processing window

Zero Flags
Compliance

Non-compliance flags are eliminated on every shipment under the revised process.

Stock Gaps Resolved
Availability

Key ASINs back in stock within 3 weeks of the first compliant shipment arriving